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HDPE BUTT FUSION WELDING MACHINES

Leading Pipe Manufacturers in Pakistan > HDPE BUTT FUSION WELDING MACHINES

HDPE BUTT FUSION WELDING MACHINES

High Density Polyethylene Welding Machine

In the realm of poly welding, particularly employing the HDPE butt fusion welding method, the indispensable role of butt welders cannot be overstated. These devices execute the critical tasks of scraping, heating, and flawlessly fusing HDPE pipes.

When it comes to butt welders, there are two primary options: manual hydraulics or electric hydraulics. Except for self-contained welders, all butt welders necessitate a reliable power source. This power source is crucial for the proper functioning of the heater plate and the milling cutter/scraper components. In the case of electric hydraulic butt welders, this same power source also propels the hydraulic system, securely holding the pipe in place during the scraping, heating, and cooling processes.

HDPE BUTT FUSION WELDING MACHINES

For those embarking on on-site poly welding activities where access to a dependable power supply is a challenge, NEWTECH offers an ingenious solution. We provide portable generators meticulously designed to seamlessly complement poly welding equipment, ensuring a reliable power source in any location.

Discover the diverse range of Butt Welders available from NewTech Industries, each accompanied by its corresponding technical specifications. In the pursuit of the best HDPE pipe welding experience, our equipment stands out for its reliability, efficiency, and precision. Whether you’re working with PVC Pipe or PPRC Pipe, our solutions are tailored to meet the demands of diverse applications, providing a seamless welding experience on-site.

Features of Butt-Fusion Welding:

  1. Seamless Joint Creation: Seamlessly melds thermoplastic pipe ends for continuous, robust connections.
  2. Strong and Leak-Free: Ensures durable, leak-resistant connections, bolstering system integrity.
  3. Compatibility with Various Thermoplastics: Works with HDPE, PP, PVC, and more for broad material compatibility.
  4. Versatile Pipe Sizes: Accommodates diverse pipe dimensions, offering flexibility across applications.
  5. Controlled Temperature and Pressure: Precisely regulates conditions for optimal fusion, guaranteeing quality joins.
  6. Durable Joints: Produces long-lasting connections, enhancing the lifespan of piping systems.
  7. Above-Ground and Underground Applicability: Suitable for varied installation scenarios, providing versatility in construction projects.

Technical Parameters of Butt-Fusion Welding Machine:

  1. Temperature Range: The machine operates within a specified temperature range to facilitate the melting and fusion of thermoplastic pipe ends
  2. Pressure Control: The machine is equipped with a pressure control system to apply the necessary force during the welding process, ensuring a strong and reliable joint.
  3. Pipe Size Compatibility: Indicates the range of pipe diameters the welding machine can effectively accommodate, providing flexibility for various applications.
  4. Heating Plate Size: Specifies the dimensions of the heating plate used to melt the pipe ends, influencing the efficiency of the welding process.
  5. Heating Plate Material: Specifies the material composition of the heating plate, which is crucial for achieving the desired temperature and ensuring compatibility with specific thermoplastics.
160 mm Butt Welding - Butt Fusion Machine (Electric Hydraulic): Buy this HDPE butt fusion welding machine 160 mm butt fusion welder for welding HDPE pipe between 63 mm and 160 mm diameter in electric hydraulic mode. For use in the field, you may need a 5.9 KVA portable generator. The 160 mm butt welder comes complete with an extractable heating plate, extractable milling cutter, electro-hydraulic gear case, heating plate and milling cutter support, tool kit, and stub end device (spider). ** set of inserts OD 63, 75, 90, 110, 125, 140 mm, main clamp OD 160 mm. Power requirements: 2.45 kW - Minimum required of a 3.5 KVA generator 240 V, single phase. HDPE Butt Fusion Welding Machines Newtech pipes
250 mm Butt Fusion Machine (Electric Hydraulic): Buy this 250 mm butt fusion machine for welding HDPE pipes between 90 mm and 250 mm diameter in electric hydraulic mode. You may need a 5.9 KVA portable generator to power your poly welding equipment on site. 250 mm fusion welding machine hire comes complete with an extractable heating plate, extractable milling cutter, electro-hydraulic gear case, heating plate and cutter support, tool kit, and stub end device (spider). ** set of inserts OD 90, 110, 125, 140, 160, 180, 200, 225 mm, main clamp OD 250 mm. Power requirements: 3.85 kW - Minimum required of a 5.9 KVA generator 240 V, single phase. HDPE Butt Fusion Welding Machines Newtech pipes
355 mm Butt Fusion Machine (Electric Hydraulic): Purchase this 355 mm butt welder for HDPE welding of PE pipe between 90 mm and 355 mm diameter in electric hydraulic mode. Buy this fusion welder along with the 6.8 KVA portable generator - perfect for poly welding equipment being used on site. TheHDPE butt fusion welding machine welder comes complete with an extractable heating plate, extractable milling cutter, electro-hydraulic gear case, heating plate and milling cutter support, tool kit, and stub end device (spider). ** set of inserts OD 90, 110, 125, 140, 160, 180, 200, 225, 250, 280, 315 mm, main clamp OD 355 mm. Power requirements: 4.85 kW - Minimum required of a 6.5 KVA generator 240 V, single phase. 355mm
450 mm Butt Fusion Machine (Electric Hydraulic): Buy the 450 butt fusion welding machine for butt-welding polyethylene pipes with an outside diameter between 200 mm and 450 mm diameter in electric hydraulic mode. Contact our team to hire a suitable generator, for butt welding in the field. The butt-welding machine includes a jib crane to assist with the milling cutter and heater plate, which are quite heavy due to the large capacity of the butt welder. This but welder comes complete with an extractable heating plate, extractable milling cutter, electro-hydraulic gear case, heating plate and milling cutter support, tool kit, and stub end device (spider). ** set of inserts OD 200, 225, 250, 280, 315, 355, 400 mm, main clamp OD 450 mm Power requirements: 8.38 kW - Recommended generator for field operation - 11 kVA 415 v, three phase. 450mm pumpp
630 mm Butt Fusion Machine (Electric Hydraulic): The 630 butt welder machine is perfect for butt-welding HDPE pipes with an outside diameter between 315 mm and 630 mm diameter in electric hydraulic mode. Contact our team to hire or buy a suitable generator, for on-site butt welding. The butt welding machine includes a jib crane to assist with the milling cutter and heater plate, which are quite heavy due to the large capacity of the butt welder. When you buy this poly welding equipment, it includes an extractable heating plate, extractable milling cutter, electro-hydraulic gear case, heating plate and milling cutter support, tool kit, and stub end device (spider). *set of inserts OD 315, 355, 400, 450, 500, 560 mm, main clamp OD 630 mm Power requirements: 12.35 kW - Recommended generator for field operation - 16 kVA 415 V, three phase. 450mm pumpp

Frequently Asked Questions for HDPE Butt-Fusion Welding Machines

Q1: What is a butt-fusion welding machine?

A butt-fusion welding machine is a specialized equipment used in the joining of thermoplastic pipes, particularly in the fusion welding process known as butt fusion.

Q2: How does butt-fusion welding work?

Butt-fusion welding joins two pipes by heating their ends until they become molten, then pressing them together to form a strong, seamless joint. The process involves precise control of temperature, pressure, and alignment to ensure durability and leak-proof connections.

Q3: What types of pipes can be welded using a butt-fusion welding machine?

Butt-fusion welding machines are typically used for:

  • HDPE pipes
  • PP pipes
  • PPR pipes
  • Other thermoplastic pipes with suitable melting properties.

Q4: What are the key components of a butt-fusion welding machine?

  • Clamping Unit: Holds the pipes in place during welding.
  • Heating Plate: Heats the pipe ends to the required temperature.
  • Trimmer or Planer Tool: Smooths and aligns pipe ends for a perfect fit.
  • Hydraulic Unit: Controls pressure during the welding process.
  • Control Panel: Manages temperature, timing, and pressure settings.

Q5: Can a butt-fusion welding machine be used for all pipe sizes?

No, butt-fusion welding machines are available in different sizes to accommodate specific pipe diameters. Machines range from small units for narrow pipes to larger models for industrial-sized pipes.

Q6: What are the advantages of using a butt-fusion welding machine?

  • Seamless Joints: Provides a leak-proof connection.
  • Cost Efficiency: Eliminates the need for additional fittings.
  • Durability: Produces strong and reliable joints.
  • Versatility: Suitable for a wide range of pipe materials and applications.
  • Portability: Many machines are compact and easy to transport.

Q7: Is butt-fusion welding suitable for all types of thermoplastic pipes?

Not all thermoplastic pipes are suitable. The material must have a compatible melting point and thermal characteristics, such as HDPE, PP, or PPR pipes. Pipes with dissimilar materials typically require alternative joining methods.

Q8: Can butt-fusion welding be used for both above-ground and underground installations?

Yes, butt-fusion welding is suitable for both above-ground and underground installations. Its durable and leak-proof joints are ideal for various environmental conditions and applications.

Q9: What safety precautions should be taken when using a butt-fusion welding machine?

  • Wear protective gear, including gloves and safety glasses.
  • Ensure the work area is well-ventilated.
  • Follow the manufacturer’s instructions for operating temperature and pressure.
  • Keep flammable materials away from the welding site.
  • Regularly inspect the equipment for any defects or damages.

Q10: How important is operator training for using a butt-fusion welding machine?

Operator training is crucial for ensuring safe and effective use of the machine. Proper training helps:

  • Prevent accidents and equipment damage.
  • Maintain consistent weld quality.
  • Ensure correct handling of temperature and pressure settings.
  • Comply with industry standards and safety regulations.

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